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    Compounding extrusion pelletiz

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    Green bio-based starch degradation masterbatch compounding pelletizing line

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    Case description

    Equipment configuration description

    Bio-based starch degradation masterbatch for film-bags, meal box and packaging fields etc.

    Formula system:

    Code

    Raw material

    Blown film bags

    Blown sheet

    1

    1

    Degradable resin

    PLA, PBAT, PBS

    50-65%

    25-30%

    1

    2

    Starch filling (modified)

    20-30%

    40-50%

    1

    3

    CaCO3 filling

    10-15%

    10-15%

    1

    4

    Additives (Food grade)

    5-8%

    5-8%

    1

    Process requirement:

    All materials required deep drying, it required fully dispersed, distributed and uniformly mixed in the extrusion compounding process to ensure the stretch strength and elongation at break etc the physical index of the products to meet blown film and vacuum forming. The equipment can choose co-rotating parallel twin screw extruder, twin screw extruder configured with high torque, long L/D from  48-52:1, special optimized screw arrangement design, effectively ensure the temperature control and avoid to generate shearing heat to cuase the melt pre-degrade, at the same time, up to the best compounding extrusion status.

    The discharging end equiped with screw melt pump for cooling and pressure built-up, it is benefit for pelletizing and improve the product quality. The pelletizing system can use die face hot cutting in order to avoid it touch with water.

    In order to increase the toughness and increase the elongation of the section, and much more effectively complete blown film bag making and sheet vacuum forming process, a small amount of PP or PE is added to the resin to realize the bio-based starch filling degradable masterbatch. The degradable masterbatch produced by Cenmen’s equipment line has a degradation rate of about 90% (the degradation rate of general degradable masterbatch can only reach about 70%). The degradable masterbatch produced can reach the degradation standards of industries in various countries and regions, and its production process and configuration are basically the same as those of fully degradable masterbatch.

    At present, the degradable masterbatch pelletizing line equipment manufactured by Cenmen company has been widely used in Jiangsu, Guangdong and other regions, and exported to India, Australia, Ukraine, Russia and other countries.

    Twin screw two stage extruder model:

    Model

    Screw dia. (mm)

    Screw rpm

    L/D

    Power 

    Output(kg/h)

    SDJ-75/110

    TSB-75 Twin screw

    72

    500

    48-52

    200-220

    1000-1200

    ZTS-110 screw melt pump

    158/110

    70

    132

    SDJ-85/120

    TSH-85 Twin screw

    82

    500

    48-52

    280-355

    1500-1800

    ZTS-120 screw melt pump

    166/120

    70

    160

    SDJ-95/140

    TSH-95 Twin screw

    92

    500

    48-52

    450-500

    2000-2500

    ZTS-140 screw melt pump

    188/140

    70

    185

    Video Display

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